Back to Case Studies

64 Parts, 32 Setups, One Solution

Innovative engineering delivers a modular solution to a complex challenge

Author: Wendy Calcaterra

Published: November 16, 2020

 2022/05/sheetmetal_industries-12-1.png
Industry

Sheet Metal

 2022/05/12344442.png
Challenge

Varying Part Sizes

 2022/05/bluco-3-robotics-industrial-980573-2-1.jpg

Challenge

Suppose you have to fixture parts within four different radius families. Each family has 4 widths, 2 chord lengths, and an inner and outer differential. What that means is that you have (in addition a massive challenge) 64 individual parts to fixture. How do you do it in the most accurate, cost-effective way possible? 

 2022/05/App-Snap-Images_Custom-Sheet-Metal-1.png

Solution

  • Octagon plate on robot, direct mount 
  • 8 custom base plates 
  • Innovative engineering 

The solution is two parts engineering expertise, one part modular fixturing and one part wow-factor. Brilliant in its simplicity, the solution starts with an octagon plate direct mounted to a robot. On top, 8 custom-made base plates. Each variation of width is incorporated into the plates and can be set with one set of standard modular components. 

 2022/05/App-Snap-Images_Custom-Sheet-Metal-2.png

Results

A total of 32 setups handle all 64 parts, since inner and outer cable tracks can be combined into one setup. Every fixture is digitized for quick shop-floor reference. This makes for quick, repeatable fixturing while also saving money by minimizing the need for an excess of dedicated fixture plates. All four part families can be fixtured with minimal components, no loss of precision, and no hassle. 

 2022/05/App-Snap-Images_Custom-Sheet-Metal-3.png
 2024/03/image-15.jpg

New: Bluprint™

Proposals only show how much it will cost. BluPrint proves how much you can gain.